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Custom Hard Cases: Choosing Materials for Medical Device Cases

Custom Hard Cases: Choosing Materials for Medical Device Cases

4 minutes read
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For medical device manufacturing professionals, from product engineers to procurement and sourcing managers, choosing the right case isn’t just about safeguarding equipment; it’s about finding a solution that fits the bill perfectly, when this is done, your case enhances the product function, showcases the brand, and of course, protects the device. When assessing what your casing needs are – start by understanding which option is the best fit for you, either an interior custom case or one of our fully customizable custom hard cases.

A Spectrum of Options for Custom Hard Cases

Custom hard cases can be fashioned from a diverse range of materials, each possessing unique properties that define their suitability. From high-end plastics to engineered metals and precise textiles, the choices are abundant. Our task is to carefully align the material with our intended functionality and durability requirements.

Waterproof Plastic Injected Cases:

These cases are manufactured using plastic injection molding techniques, resulting in a hard, heavy-duty enclosure that provides excellent protection against water and other elements.

Pros: Heavy-duty, waterproof, large stock variety of sizes.

Cons: They weigh a lot, they have a “military” look. They’re bulky. Limited branding options.

Plastic Cases (Non-Waterproof):

Thin wall plastic cases are lightweight cases designed for cost-effectiveness and convenience, although they may, as a result, offer less protective capability compared to other types.Shell-Case BD Custom Protective Plastic Injected Case for Surgical Medical Device

Pros: Low cost, a large variety of stock sizes, they’re light in weight.

Cons: Fragile, poor protection properties, limited branding options.

 

Aluminum Cases:

These are hard cases crafted from aluminum which means they provide a balance of lightweight and stylish aesthetics. However, use of aluminum means they may be more susceptible to dents and damage.

Pros: they’re light in weight, wide range of size availability, stylish look.

Cons: May be easily deformed and damaged, limited branding options.

Vacuum Formed Cases:

Vacuum formed cases are made using a vacuum to shape plastic over a mold, as a result, they provide a lightweight option, however, it offers limited protection performance.

Pros: They’re light weight, they offer some limited protection performance.

Cons: Expensive, limited in size availability.

Custom hard case for medical device

Blow Molded Cases:

These cases are created using blow molding techniques, as such, they offer an economical solution that’s also fully recyclable.

Pros: Low cost, fully recyclable.

Cons: Limited protection performance, moderate visual quality, fragile.

EVA Thermoformed Cases:

Custom hard case

Made using Ethylene-Vinyl Acetate (EVA), these cases offer a lightweight, impact-resistant solution with more versatile branding options.

Pros: Light weight, impact-proof, versatile branding options.

Cons: Not water proof, they’re semi-rigid.

The Key to Excellence: Choosing the Right Custom Case Manufacturer

With Shell-Case As Your Partner: You’re Crafting Perfection with Material Mastery

In the highly specialized field of medical device manufacturing, choosing the right partner for custom hard cases is crucial. At Shell-Case, we are experts in the design and production of custom hard cases, crafted to meet the exacting requirements of medical devices. Our material options range from high-end plastics to specialized textiles. We employ cutting-edge production technologies, including pressure injection, double & over-molding injection, and vacuum forming, to ensure top-notch quality and functionality for each case we produce.

By collaborating with Shell-Case, you’re obtaining a tailored solution engineered to meet your device’s exact specifications. We take great pride in comprehending the distinct needs of each project and delivering custom hard cases that exceed expectations, seamlessly blending durability with design.

Above all, opt for a partnership with Shell-Case to achieve more than just ordinary protection; secure custom hard cases that not only safeguard your medical equipment but also elevate your brand’s reputation. Contact us to learn what we can do for you. To see more examples of our work, visit our gallery.

As Chief Operating Officer, Tal Avivi oversees the high-level strategic vision and operational excellence that define Shell-Case’s global reach. With 15 years of experience as an Operations Manager, Tal possesses a deep proficiency in managing complex global supply chains and multi-technology production lines. His leadership is instrumental in ensuring a seamless transition from early-stage prototypes to mass production, maintaining rigorous quality control across the company's international facilities. Tal is committed to delivering market-ready, compliant solutions that meet the demanding timelines of leading OEMs in the medical and high-tech industries.

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