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コーパルス社のケーススタディ

Medical

コーパルス社のケーススタディ

Materials: Nylon, EVA, TPU

Technologies: Plastic Injection, Sewing, Thermoforming

救急医療機器の動的な世界において、単なる保護以上の機能を持つキャリングソリューションへの需要は極めて重要です。救命機器の提供において最前線に立つCorpulsのようなブランドは、最も過酷な条件下でも機器がすぐに使用できる状態である必要があります。同社は、革新的なキャリングソリューションの製作を専門とするShell-Caseに依頼し、携帯型除細動器と完璧に統合され、高圧的な状況下での機能性と使いやすさを向上させる除細動器用キャリングケースを開発しました。

Corpulsは、携帯型除細動器の運用効率を向上させながら、極限環境の厳しさに耐えられるキャリングケースを必要としていました。このケースは、耐衝撃性、消毒剤耐性、人間工学的設計の高い基準を満たしながら、機器の性能を向上させる必要がありました。

Shell-Caseは、堅牢性と軽量性を兼ね備えたカスタムハイブリッドケースを設計することで、このニーズに対応し、機器の緊急対応能力を向上させました。このオーダーメイドソリューションは、除細動器の形状と機能にシームレスに統合され、キャリングソリューションの新たな業界基準を確立しました。

zoll-zenix-device-and-accessories-

Our Approach

Shell-Case worked to understand exactly how the Zenix™ is deployed in the field: who handles it, how quickly it needs to be accessed, what accessories travel with it, and what conditions it needs to survive. That process started with the device itself — breaking it down component by component to see where structure, protection, and access needed to be built in, rather than layered on top of a finished shell. It also meant confronting the accessory problem directly: in real field conditions, a device like the Zenix™ doesn’t travel alone, and every cable, connector, and accessory needed a defined place so nothing was left loose or lost.

From there, the case was engineered piece by piece around the device: a molded base tray to seat and stabilize the unit, side pouches built to dock securely via mechanical pins yet release in seconds, and a symmetrical shell structure that assembles and disassembles cleanly for maintenance. Nothing was adapted from an existing case design — each component was built specifically around the Zenix™’s shape, handling requirements, and accessory load, resulting in a modular carrying system designed for this device, not a shell adapted to fit it. See more examples in our work.

Zoll zenix sketch
ZOLL ZENIX case design
Zoll defibrillator custom case
Zoll defibrillator custom case

The Solution 

A symmetrical side-pouch architecture keeps the Zenix™ balanced during transport while delivering generous storage on both sides, without adding meaningful bulk or weight.

  • Color-coded pouches give responders instant visual orientation to contents, removing hesitation in a high-stakes moment.
  • Flat-fold access — side pouches unzip and open completely flat, laying contents out in full view in a single motion.
  • Transparent pockets and dedicated organizers keep cables and accessories exactly where they’re expected, preventing the scramble that costs time during a rescue.
  • Mechanical docking pins create a stable connection between each pouch and the device, holding firm through drops, jolts, and repeated rough handling.
  • Quick-release design lets pouches detach in seconds, enabling fast, thorough cleaning of both case and device.
  • Nylon, EVA, and TPU construction combines abrasion resistance, shock absorption, and flexibility exactly where needed.
  • Built through plastic injection molding, precision sewing, and EVA thermoforming, keeping the case protective yet lightweight.

The result: a carrying system that functions as part of the device, giving responders faster, more confident access when it matters most while keeping the Zenix™ protected and ready across repeated use.

Zoll defibrillator custom case design
ZOLL ZENIX case with accessories
Zoll defibrillator custom case
Zoll defibrillator custom case

Have a device that needs this level of engineering? 

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