custom vacuum forming case Manufacturer

what is a custom vacuum forming case

Thin-walled vacuum-formed parts provide a perfect balance between being ultra-lightweight, highly durable, and extremely easy to clean and maintain.

Vacuum forming technology offers the highest level of flexibility when it comes to choosing shapes, colors, advanced branding options and additional customization of inner components.

KEY FACTORS IN Vacuum Forming Case PRODUCTION

When selecting a technology or variety of technologies for your custom case project, it’s essential to understand the qualities of each technology in order to make the best possible choice for your project. At Shell-Case, we assess five key factors in order to understand the technology.

Unit Cost: this refers to the price of manufacturing each unit, with a lower cost ensuring affordability, particularly for large-scale production.
Tooling cost: This represents the expense of creating molds and manufacturing tools, and when kept low, it allows for more accessible customization without significant upfront investment.
The Development Period: The time required to design and finalize a product before production begins, and a shorter timeframe enables faster project completion, especially for urgent needs.
Cleanability: This describes how easy it is to maintain and clean a product, ensuring long-term usability with minimal effort.
The Production Period: Refers to the time needed to manufacture a product, and when kept short, it allows businesses to meet tight deadlines and maintain efficient workflows.

Where Vacuum forming Technology Shines

Vacuum forming ensures practicality and efficiency for custom carrying cases. These cases are lightweight, durable and easy to clean, making them a highly convenient option with relatively low tooling costs and relatively short lead time.

Unit cost

low

high

Tooling Cost

low

high

DEVELOPMENT PERIOD

short

long

Cleanability

easy

difficult

Production period

short

long

Endless Options

Vacuum Forming carrying case Solutions

We create vacuum forming carrying cases for a wide range of applications and industries. Here are a few examples of vacuum forming cases we’ve created:

Custom Case For Portable Eye Imaging Device

This custom-engineered case features a coated, thermoformed EVA shell that is easily cleaned.

Custom Carrying Case for DIY Kit

Custom Carrying Case for OR Head Light

EMS Medical Gear Backpack

Carrying Case for Rehabilitation Device

Modular Case System for Ambulance Equipment

The Benefits of Vacuum Forming cases

Vacuum formed cases are an ideal solution for applications that require large-sized cases without compromising on durability or weight. This thermoforming process creates a tough, lightweight shell that can be precisely molded to the shape and dimensions of your device—perfect for protecting even the most oversized equipment while keeping the case easy to handle and transport.

A wide selection of plastic materials can be used in the vacuum forming process, including ABS, PVC, polystyrene, and more, allowing for tailored performance characteristics. Interior enhancements such as die-cut foam or layered inserts provide secure, custom-fit protection for each component.

In addition to functionality, vacuum formed cases offer strong branding opportunities. Custom colors, molded logos, and surface textures can all be integrated directly into the design, reinforcing your brand identity from the outside in.

Industries we specialize in

IN CASE YOU’RE INTERESTED...

From protection to performance, from regulation to live-saving scenarios, medical devices present numerous challenges when creating a carrying case.

Consumer electronics is a field in constant evolution. Products are becoming smarter, with an emphasis on user experience, but also more delicate and complex.

With traditional sponge case interiors creating particles of dust upon their natural disintegration, there is a real risk of harm to sensitive optical devices.

Measuring device manufacturers rightfully creates a reputation with utmost accuracy. A custom carrying case is not only the first line of defence; it is the first touchpoint with the customer.

Whether presenting to a prospective client, there is nothing more important than first impressions.